Combining Steam and Flue Gas as a Strategy to Support Energy Efficiency: A Comprehensive Review of the Associated Mechanisms

Abstract

Conventional steam injection projects have long been an iconic process in the development of heavy oil reserves; nevertheless, they face significant challenges in terms of energy efficiency, environmental compliance, and economic viability. Factors such as oil price fluctuations, the imperative for an energy transition, and the push to reduce carbon footprints are hindering new or ongoing implementations of traditional steam injection technologies. In response to these challenges, hybrid methods, such as the combination of steam and flue gas, are emerging as an opportunity to optimize thermal processes to improve oil recovery, energy efficiency, and environmental sustainability and extend reservoir productivity life. Steam injection enhances oil recovery by reducing the viscosity of crude oil, improving oil mobility and facilitating its extraction. The utilization of flue gas in steam injection processes has a significant impact on oil recovery and energy efficiency, leveraging industrial byproducts. This not only lowers operating costs but also reduces environmental emissions, aligned with energy transition trends. Incorporating the flue gas into a steam-based process in heavy oil reservoirs has emerged as a promising thermally enhanced oil recovery strategy. This work presents a comprehensive review based on experimental, numerical, and field studies of hybrid steam and flue gas technology as an EOR process. The main recovery mechanisms associated with the process are analyzed. In addition, the laboratory equipment required for experimental evaluations is presented, and reservoir modeling, kinetic and compositional effects on reservoir fluids, and the reduction in heat losses in the steam injection process are discussed. Furthermore, field implementations are reviewed to evaluate lessons learned and experiences on an operative scale. The combination of steam and flue gas represents an opportunity for carbon utilization and geological carbon sequestration. This dual functionality underscores its potential to enhance oil recovery and address carbon-related environmental concerns.