Forty different sizes and types of square and rectangular stainless steel wires, supplied by five different manufacturers, were tested in torsion. The study simulated the situation occurring when torque is applied to an individual tooth. We used standard brackets with 0.018-inch slot heights, with an interbracket distance of 4 mm. The results show that variation in cross-sectional dimension and edge bevel leads to variable torsional play (third-order clearance). As an example 0.016 x 0.022-inch wires have a mean torsional play of as much as 18.5 degrees, with a range of 16.6 degrees to 20.4 degrees. We have shown that when 0.016 x 0.022-inch wires are used, one must apply from 24.6 degrees to 29.2 degrees of twist to get 20 Nmm of torsional moment. This variation is mostly due to a rather wide range in torsional play. As a result, the prediction by which a predetermined torsional moment can be delivered becomes uncertain. The results show that because the working range in torsion of stainless steel wires is somewhat limited, precise delivery of torsional moment, based on the condition present in the oral cavity, is difficult. Torsional stiffness varies considerable within the various dimensional groups, this being the result of variation in cross-sectional geometry and material properties.