Study on the Particle Deposition Characteristics of Transpiration Cooling Structures with Sintered Wire Mesh

Micromachines (Basel). 2024 Mar 28;15(4):452. doi: 10.3390/mi15040452.

Abstract

Transpiration cooling based on a porous structure has an ultra-high cooling efficiency, which is expected to be one solution to improve the cooling technology of aero-engine turbine blades. However, particulate impurities in the gas flow channel continue to deposit on the surface of turbine components, blocking cooling holes, which causes great harm to the cooling of turbine blades. In this study, a sintered metal mesh plate was selected as the transpiration cooling structure, and the evolution of particle deposition quality and deposition thickness on the transpiration cooling surface with time, as well as spatial distributions of particle deposition thickness at different times, were explored through experimental and simulation methods. The results showed that, with the increase in spray time, deposition quality and maximum deposition thickness of the transpiration cooling surface gradually increased. Along the main-stream direction, when spray time was short, deposition thickness was higher in a narrow range upstream of the experimental specimen. With the increase in spray time, deposition thickness gradually decreased along the direction of the transpiration cooling mainstream. In the spanwise direction, when spray time was very short, deposition thickness in the spanwise direction was more consistent and, after spray time increased further, the deposition thickness distribution began to tend to a "∩"-type distribution. It can be seen from the simulation results of the metal wire mesh particle deposition that particles were easily deposited on the windward side of the metal wire in the main-stream direction, which agreed with the experimental distribution characteristics of the metal wire mesh deposition. Moreover, the increase in blowing ratio reduced the deposition of particles on the wall of the metal wire mesh.

Keywords: particle deposition; sintered woven wire mesh structure; spatial distribution law; time evolution law; transpiration cooling.

Grants and funding

This research received no external funding.